Product Overview
Our company is proud to present its non-standard customized crystal glass mosaic production line, purpose-built for the continuous production of high-quality crystal glass mosaics. Anchored by a glass furnace with an adjustable length of 26-60 m, the complete system enables manufacturers to transform raw glass into finished mosaic tiles through one smooth, uninterrupted workflow.
Every line is engineered to order. Whether you are planning a new factory, expanding existing capacity, or upgrading outdated equipment, our team tailors the furnace length, chamber width and auxiliary stations to your specific product mix and floor plan.
Key Technical Parameters
The following table summarizes the core specifications of the production line:
| Main Technical Parameter | Specification |
|---|
| Furnace length | 26-60 m |
| Roller diameter | Ø40-60 mm |
| Chamber width | 800-2500 mm |
| Temperature control precision | ±1°C |
| Maximum use temperature | 1000°C |
| Common temperature | ≤900°C |
| Transfer method | Helical gear transmission |
| Heating mode | Electricity, natural gas, liquefied petroleum gas |
| Control mode | PID intelligent control system, multipoint control |
| Daily output (24h) | 100-1500 square meters / day |
| Roller speed | Frequency control |
| Roller material | Stainless steel rollers and high-temperature ceramic rollers applied in different furnace sections as required |
| Furnace structure | Modular; on-site assembly |
Complete Line Composition
Beyond the glass furnace itself, the production line delivers true end-to-end automation with the following equipment:
- Glass cutting machine - precise sizing of raw glass sheets to mosaic dimensions;
- Printing and drying line - uniform decoration application with reliable drying;
- Breaking and typesetting machine - accurate separation and automatic arrangement of mosaic pieces;
- Edge melting furnace - smooth, rounded edges for premium surface quality and safe handling;
- Back film drying line - durable mesh backing application and final drying.
Engineering Highlights
- PID intelligent control with multipoint sensing delivers temperature control precision of ±1°C across the whole chamber, ensuring color consistency and stable crystallization throughout long production runs;
- Flexible heating options - electricity, natural gas or liquefied petroleum gas - let you choose the most economical energy source available in your region;
- Dual-material roller system - stainless steel rollers combined with high-temperature ceramic rollers in different furnace sections maximize durability and thermal performance;
- Helical gear transmission with frequency-controlled roller speed provides smooth, vibration-free glass transport and stepless speed adjustment;
- Modular furnace structure with on-site assembly simplifies shipping, installation and future capacity expansion.
Reliability and Support
With a maximum use temperature of 1000°C and a common operating range up to 900°C, the line is built for round-the-clock production of up to 1500 square meters per day. Our company supplies a complete set of technology and equipment for crystal mosaic production, including process know-how, installation guidance and commissioning support.
Contact us with your production requirements and we will tailor a dedicated crystal glass mosaic production line for you.
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