Introducing the Daily-Use Ceramic Gas Tunnel Furnace: Engineered for Continuous Mass Production
In the competitive landscape of ceramic tableware manufacturing, production efficiency and consistent firing quality are the defining factors that separate industry leaders from the rest. We are proud to announce the availability of our Daily-Use Ceramic Fired Gas Tunnel Furnace — a state-of-the-art industrial kiln purpose-built for high-volume, continuous ceramic firing operations.
Product Overview
This gas tunnel furnace represents the pinnacle of ceramic firing technology, designed specifically for the daily high-temperature firing of ceramic tableware. As a non-standard customized equipment solution, it excels in scenarios requiring uninterrupted large-scale production runs. Whether you are producing dinner plates, bowls, mugs, or specialized ceramic pieces, this furnace delivers uniform heat distribution and consistent results across every firing cycle.
The furnace employs a natural gas special burner system that heats the chamber from both sides, ensuring optimal temperature uniformity throughout the entire firing zone. With a modular assembly structure, the furnace can be configured to meet specific factory layouts and production requirements, offering furnace lengths from 36 to 60 meters with chamber cross-sections ranging from 800 mm to 1,500 mm in width.
Key Technical Specifications
| Parameter | Specification |
|---|
| Furnace Length | 36 – 60 m |
| Chamber Section Size | 800 – 1,500 mm (width) |
| Electric Power | ≯ 60 kW / 380 V |
| Heating Mode | Natural gas special burner, dual-side heating |
| Maximum Temperature | 1,350 °C |
| Common Operating Temperature | 1,000 – 1,300 °C |
| Control System | PID intelligent temperature control, multi-point zone control |
| Interface | Touch screen with automatic constant temperature, over-temperature alarm |
| Product Height on Furnace Car | 1 – 1.5 m |
| Fuel Options | Natural gas, LPG, coal gas |
| Transmission Mode | Furnace car type with external circulation mechanism |
| Smoke Exhaust | Waste heat utilization, furnace body smoke exhaust |
| Auxiliary Equipment | Full-automatic outer circulation rotary line |
| Furnace Structure | Modular assembly |
| Propulsion Mode | Hydraulic propulsion at furnace head, adjustable speed |
Intelligent Control and Precision Heating
At the heart of this tunnel furnace is an advanced PID intelligent temperature control system that manages multiple heating zones independently. Operators benefit from a user-friendly touch screen interface that provides:
- Automatic constant temperature maintenance — ensures stable firing conditions throughout production
- Adjustable temperature settings — fine-tune each zone to match specific product requirements
- Over-temperature alarm system — real-time safety monitoring prevents thermal runaway
- Multi-point distributed control — precise regulation across the entire furnace length
Built for Efficiency and Sustainability
The furnace integrates waste heat recovery technology, channeling excess thermal energy back into the production process rather than releasing it into the environment. This not only reduces fuel consumption but also lowers the overall carbon footprint of your manufacturing operation. Combined with the full-automatic outer circulation rotary line, the system maximizes throughput while minimizing manual intervention — a critical advantage for factories aiming to scale production without proportionally increasing labor costs.
Fuel flexibility is another standout feature. The furnace is compatible with natural gas, liquefied petroleum gas (LPG), and coal gas, giving manufacturers the freedom to choose the most cost-effective and readily available energy source in their region.
Modular Design for Rapid Deployment
Traditional tunnel kilns often involve lengthy on-site construction and complex installation procedures. Our modular assembly approach significantly reduces deployment time. Each module is pre-fabricated and tested before shipping, allowing for faster installation, easier maintenance, and future scalability. Should your production needs grow, additional modules can be integrated with minimal disruption to ongoing operations.
Product Application
This non-standard customized equipment is primarily designed for the daily high-temperature firing of ceramic tableware. It is ideally suited for:
- Large-scale tableware manufacturing plants
- Continuous production lines requiring 24/7 operation
- Facilities firing porcelain, stoneware, and bone china products
- Manufacturers seeking to upgrade from batch kilns to continuous tunnel furnace technology
Tailored to Your Production Needs
Every ceramic manufacturing operation is unique, and off-the-shelf solutions rarely deliver optimal results. We work closely with each client to understand their specific production capacity, product dimensions, and thermal profile requirements. From furnace length and chamber dimensions to control system configurations and auxiliary equipment integration, every aspect of the tunnel furnace is custom-engineered to match your exact specifications.
Contact us today for detailed specifications and a tailored proposal. Our engineering team is ready to design the perfect firing solution for your production line.
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