A Complete Solution, Not Just a Machine
Setting up a crystal glass mosaic factory involves far more than a single piece of machinery. It requires a perfectly synchronized sequence of cutting, decorating, breaking, melting and laminating - and every step affects the quality of the final mosaic sheet. Our company provides a complete, turnkey crystal glass mosaic production solution: full-set equipment, process technology and engineering support, all customized around your products.
As non-standard customized equipment, the production line is designed mainly for the continuous production of crystal glass mosaics and is configured according to your target mosaic size, output volume, available energy source and factory layout.
What Is Included in the Line
The turnkey line covers the entire process from raw glass to finished mosaic mesh:
| Process Stage | Equipment | Function |
|---|
| 1. Sizing | Glass cutting machine | Cuts raw glass into precise mosaic blanks |
| 2. Decorating | Printing and drying line | Applies patterns/colors and dries coatings uniformly |
| 3. Separation | Breaking and typesetting machine | Breaks sheets into pieces and arranges them automatically |
| 4. Edge melting | Edge melting furnace | Melts and rounds edges for a polished, smooth finish |
| 5. Laminating | Back film drying line | Applies mesh backing film and completes final drying |
Key Specifications of the Core Furnace
- Furnace length: 26-60 m, scalable to your capacity plan;
- Chamber width: 800-2500 mm, adaptable to different mosaic sheet formats;
- Temperature control precision: ±1°C via PID intelligent multipoint control;
- Maximum use temperature: 1000°C; common temperature ≤900°C;
- Daily output: 100-1500 m² / 24h;
- Heating mode: electricity, natural gas or LPG, as per local energy conditions;
- Roller system: stainless steel and high-temperature ceramic rollers in different furnace sections; helical gear transmission with frequency control;
- Structure: modular design with on-site assembly for easy logistics and installation.
By consolidating every process stage into one synchronized, continuous line, manufacturers eliminate the bottlenecks caused by separate stand-alone machines, reduce manual handling and labor costs, and shorten the time-to-market for new mosaic collections. This is why a growing number of mosaic producers choose a complete-line turnkey approach over piecemeal equipment purchases.
How We Tailor the Line for You
- Share your target mosaic specifications, daily output and factory conditions;
- Our engineers propose the optimal furnace length, width configuration and line layout;
- We manufacture, deliver and supervise on-site assembly and commissioning;
- We transfer the complete production technology so your team can operate with confidence from day one.
For details of our full-set technology and equipment for crystal mosaic production, please contact us - we will tailor the ideal solution for you.
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